Analysis of Contact Wheel and Tool Interaction in Belt Grinding
 
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1
Technische Universität Berlin, Institute for Machine Tools and Factory Management (IWF), Germany
 
2
Fraunhofer, Institute for Production Systems and Design Technology IPK, Germany
 
These authors had equal contribution to this work
 
 
Submission date: 2024-05-30
 
 
Final revision date: 2024-11-29
 
 
Acceptance date: 2024-11-29
 
 
Online publication date: 2024-12-02
 
 
Corresponding author
Julian Wolfgang Henning   

Technische Universität Berlin, Institute for Machine Tools and Factory Management (IWF), Pascalstraße 8-9, 10587, Berlin, Germany
 
 
 
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ABSTRACT
The belt grinding process is gaining an increasing importance in the industrial sector. Due to its high flexibility regarding the range of workpiece materials and its adaptability to various, even geometrically complex workpiece shapes and designs, belt grinding has a broad field of applications. Typical application cases for this process include sealing surfaces on housing and engine parts, the production of camshafts and crankshafts as well as cylinders with high concentricity accuracy. Despite the extensive application of belt grinding in the manufacturing industry, the respective interactions between grinding belt and contact wheel of the process have not been holistically investigated. Therefore, this article focuses on the deformation of the contact wheel as well as the deformation during the interaction between the contact wheel and the grinding belt. This includes the flattening of the tool under grinding normal force Fn and deformation under centrifugal forces. The empirical data is intended to provide insights into the relationship between tool deformation and elastic effective depth of cut ae.
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