Analysis of One-Dimensional Inelastic Deformation of the Clad Layer by Rolling for Restoration of Flat Surface Parts
More details
Hide details
Faculty of Mechanical Engineering, Ho Chi Minh City University of Technology and Education, Viet Nam
Department of Mechanical Engineering and Transport, Caspian University of Technologies and Engineering named after Sh. Yessenov, Kazakhstan
Submission date: 2024-01-05
Final revision date: 2024-02-11
Acceptance date: 2024-02-28
Online publication date: 2024-03-12
Publication date: 2024-04-02
Corresponding author
Amina Zakharovna Bukayeva   

Department of Mechanical Engineering and Transport, Caspian University of Technologies and Engineering named after Sh. Yessenov, Kazakhstan
Journal of Machine Engineering 2024;24(1):87-102
The hardening-finishing treatment of parts surface with rolling by steel cylindrical rollers produces low roughness, reduced residual compression stresses, and fine-grained structure due to plastic deformations. The deformation of metals during machining at high temperatures is characterized by a significant influence of strain rates on stresses. This necessitates the calculation of stresses and strains based on the equation of state of rheonic bodies. This study aims to determine the components of stresses and force factors of the technological process of finishing and strengthening machining of the surface of parts by deriving the analytical solutions to calculate the stress-strain state within the deformation zone based on creep theory. In this problem, general formulas are obtained for calculating the stress-strain state, pressure and friction forces on the contact surface, as well as forces and moments acting on the roller. Numerical analysis using Mathcad explores the understanding of the stress-strain state in the deformation zone on the force factors of the technological process. The obtained results are beneficial for establishing the mode of thermomechanical processing and selecting appropriate technological equipment for restoring flat surface parts.
KIPIANI P.N., ZIVZIVADZE L.I., SHALAMBERIDZE M.Sh., 2012, The Influence of Surfacing Modes on the Resistance of Metal Against the Formation of Hot Cracks When Surfacing Ridges and Bands of Locomotive Wheels, Tr. KSTU, 2/12, Kutaisi, 162–167.
KIPIANI P.N., KOTLYAROV A.N., 1998, The Influence of Technological Factors on the Quality of Deposited Metal During the Restoration of Wagon Wheel Ridges, Collection of Scientific Papers, Resource-Saving Technologies for the Restoration of Railway Equipment by Welding, Surfacing and Spraying, Moscow, 46–51.
KASRADZE D.Kh., GACHECHILADZE G.R., KASRADZE T.D., 2001, Types of Thermomechanical Reflow (TMR) of Clad Surfaces, International Scientific Journal, Problems of Applied Mechanics, 4/5.
BOIKO N.I., KHACHKINAIAN A.E., 2003, Improvement of the Structure of the Clad Metal of Parts by Surface Plastic Deformation, Proc. 62nd University Scientific-Theoretical Conf. of Prof.-Prep. Soc., Transport-2003, Rostov-n/D, RSUPS, 161–162.
BOYKO N.I., KHACHKINAIAN A.E., 2003, Mathematical and Computer Modeling of the Technological Process of the Surface Plastic Deformation of the Clad Layer of the Parts. Actual Problems of Railway Transport Development: Collection of Scientific Articles of Young Scientists, Graduate Students and Doctoral Students. Edited by Dr. of Technical Sciences, Prof. A.N. Guda – Rostov-N/D: Rostov State University of Railway Transport, 21–24.
TONYSHEVA O.A., VOZNESENSKAYA N.M., SHALKEVICH A.B., 2012, Investigation of the Influence of High-Temperature Thermomechanical Processing on Structures, Technological, Thermal and Mechanical Properties of High-Temperature Thermomechanical Treatment on Structures, Technological, Mechanical and Corrosion-Resistant Properties of High-Alloyed Corrosion-Resistant Steels with Increased Nitrogen Content, Aviation Materials and Technologies, 3, 31–36.
KASRADZE D.Kh., GACHECHILADZE G.R., KASRADZE T.D., 2001, Types of Thermomechanical Backflow (TMF) of Clad Surfaces, International Scientific Journal, Problems of Applied Mechanics, 4/5.
SHVEIKIN V.P., FEDOROVA A.A., 2014, Main Parameters of High-Temperature Thermomechanical Processing Affecting the Properties of Rolled Products, International Conference, Innovative Technologies in Metallurgy and Mechanical Engineering, Yekaterinburg, 159–164.
SERGEEV N.N., SERGEEV A.N., KUTEPOV S.N., GVOZDEV A.E., AGEEV E.V., 2019, Influence of Operating Modes of High-Temperature Thermomechanical Processing on Mechanical Properties of Reinforcing Bars, Proceedings of the Southwest State University, 23/2, 29–52, (in Russian),
KARAMYSHEV A.P., et al., 2016, Investigation of Strain Hardening and Damage of Billets from Heavy Tungsten-Based Alloys, International Scientific and Technical Conference, Nano-technology of Functional Materials (NFM 16), Sankt-Petersburg, June 21–25, 148–154.
UDALOV A.A, PARSHIN S.V, UDALOV A.V, VASILEVYKH S.L, 2019, Power Parameters of the Process of Hardening of Cylindrical Parts by a Toroidal Roller by the Method of Surface Plastic Deformation, IOP Conf. Series: Journal of Physics, 1210, 012150,
BULEKBAEVA G.Zh., KIKVIDZE O.G., KIPIANI P.N., MINDADZE S.O., 2016, Plastic Deformation as a Means to Eliminate Defects Such as Cracks in Welded Joints, Kutaisi, Bulletin of Akaki Tsereteli State University, 1/7, 45–60.
KIKVIDZE O.G., BULEKBAEVA G.Zh., KIPIANI P.N., 2016, Plastic Deformation of the Deposited Layer on a Flat Surface, Georgian Engineering News, 1/77, 64–66.
KIPIANI P.N., MINDADZE S.O., BULEKBAEVA G.Zh., 2015, Energy-Saving Technologies with the Use of Plastic Deformation After Cooking During Welding and Surfacing of High-Strength Steels, International Scientific Conf.: Energy - Regional Problems and Development Prospects, 24–25 Oct. 2015, Kutaisi, 234–236.
BULEKBAYEVA G., BRZHANOV R.T., 2020, Rolling of a Weld Pad on a Flat Surface. One-dimensional problem, IOP Conference Series: Materials Science and Engineering. IOP Publishing, 962, 022053. https://doi:10.1088/1757-899X/....
BULEKBAEVA G., KIKVIDZE O.G., LAKHNO V., BRZHANOV R., TABYLOV A. SMIRNOV S., 2019, Computer Simulation in the Mathcad Package of Plastic Deformation of the Deposited Layer on the Flat Surface of the Part, Journal of Theoretical and Applied Information Technology, 97/20, 2467–2484.
PAPYRIN A.N. KLINKOV, S.V., KOSAREV V.F., 2004, Modeling of Particle-Substrate Adhesive Interaction Under the Cold Spray Process, itsc2003p0027, 27-35,
KASRADZE D.H., 2001, Calculation of Deformation Resistance During Thermomechanical Treatment (TMO) of Deposited Surfaces for a Two-Dimensional Deformation Zone, International Scientific Journal, Problems of Applied Mechanics, 4/5.
HEIGEl J.C., MICHALERIS P., REUTZEL E.W., 2015, Thermo-Mechanical Model Development and Validation of Directed Energy Deposition Additive Manufacturing of Ti–6Al–4V, Additive Manufacturing, 5, 9–19.
KIKVIDZE O.G., et al., 2011, Calculation of the Boundary Layer During Plastic Deformation of Surfaces, Engineering News of Georgia, 60/4, 51–55.
Journals System - logo
Scroll to top