Optimization and Modelling of Fracture Height in SECC Cylindrical Cup Deep Drawing Processes
More details
Hide details
Faculty of Mechanical Engineering, University of Economics - Technology for Industries, Hanoi City, Vietnam
Faculty of Mechanical Engineering, Hungyen University of Technology and Education, Hungyen, Vietnam
School of Mechanical Engineering, Hanoi University of Science and Technology, Hai Ba Trung District, Hanoi City, Vietnam
These authors had equal contribution to this work
Submission date: 2023-09-14
Final revision date: 2024-02-26
Acceptance date: 2024-02-28
Online publication date: 2024-03-10
Publication date: 2024-04-02
Corresponding author
Duc-Toan Nguyen   

School of Mechanical Engineering,, Hanoi University of Science and Technology, 1A-Dai Co Viet Street, Hai Ba Trung District, Hanoi City, Vietnam, 100000, Viet Nam
Journal of Machine Engineering 2024;24(1):74-86
Deep drawing processes play a pivotal role in the manufacturing of sheet and shell products, making it a widely adopted method. This research employs numerical simulations to investigate the impact of various process parameters on the fracture height of cylindrical cups made from SECC (Steel Electrogalvanized Commercial Cold rolled) material. Specifically, it examines parameters such as blank holder force (BHF), punch corner radius (Rp), die corner radius (Rd), and punch-die clearance (Wc). The study extends to optimizing fracture height, offering a solution to this challenge. Subsequently, the selected parameters are validated through experimental deep drawing of cylindrical cups, resulting in a minimal deviation of 1.55% between simulation and experiment outcomes. A precise mathematical equation is developed to estimate fracture height under diverse machining conditions, with a maximum deviation of 4.52% observed between the mathematical model and simulation. These findings represent a substantial advancement in deep drawing processes technology, particularly in reducing error rates during the production of cylindrical cups.
DAL S.R., DARENDELILER H., 2022, Analysis of Side-Wall Wrinkling in Deep Drawing Processes, Key Engineering Materials 926(12):732-743, https://doi.org/10.4028/p-i5q8....
LUYEN T.T., MAC T.B., BANH T.L., NGUYEN D.T., 2023, Investigating the Impact of Yield Criteria and Process Parameters on Fracture Height of Cylindrical Cups in the Deep Drawing Process of SPCC Sheet Steel, Int. J. Adv. Manuf. Technol., 0123456789, https://doi.org/10.1007/s00170....
LUYEN T., TONG V., NGUYEN D., 2021, A Simulation and Experimental Study on the Deep Drawing Process of SPCC Sheet Using the Graphical Method, Alexandria Eng. J., https://doi.org/10.1016/j.aej.....
LUYEN T.T., NGUYEN D.T., 2023, Improved Uniformity in Cylindrical Cup Wall Thickness At Elevated Temperatures Using Deep Drawing Process for SPCC Sheet Steel, J., Brazilian Soc. Mech. Sci. Eng., 45/7, https://doi.org/10.1007/s40430....
BALLIKAYA H., SAVAS V., OZAY C., 2020, The Limit Drawing Ratio in Die Angled Hydromechanical Deep Drawing Method, Int. J. Adv. Manuf. Technol., 106/1–2, 791–801, https://doi.org/10.1007/s00170....
PHAN T., LUYEN T.T., NGUYEN D.T., 2023, Applied Sciences a Study Utilizing Numerical Simulation and Experimental Analysis to Predict and Optimize Flange-Forming Force in Open-Die Forging of C45 Billet Tubes, Applied Sciences, 13/16, https://doi.org/10.3390/app131....
LUYEN T.T., PHAM Q.T., MAC T.B., BANH T.L., NGUYEN D.T., 2021, Graphical Method Based on Modified Maximum Force Criterion to Indicate Forming Limit Curves of 22mnb5 Boron Steel Sheets At Elevated Temperatures, J. Iron Steel Res. Int., 5, https://doi.org/10.1007/s42243....
LUYEN T.T., MAC T.B., D.T. NGUYEN, 2023, Simulation and Experimental Comparison Study Based on Predicting Forming Limit Curve of SUS304 Sheet Material, Mod. Phys. Lett. B, 37/16, 1–7, https://doi.org/10.1142/S02179....
FIRU A.C., TAPIRDEA A.I., FEIER A.I., DRAGHICI G., 2020, Virtual Reality in the Automotive Field in Industry 4.0, Mater. Today Proc., 45, 4177–4182, https://doi.org/10.1016/j.matp....
MÜLLER M., WEISER I.F., HERRIG T., BERGS T., 2022, Numerical Prediction of the Influence of Process Parameters and Process Set-Up on Damage Evolution During Deep Drawing of Rectangular Cups, Eng. Proc., 26/1, https://doi.org/10.3390/engpro....
ZAINAB A., MOHSEIN., WALEED H., JAWAD K., ASEEL H, 2023, Experimental and Theoretical Analysis to Experimental and Theoretical Analysis to Produce Pentagonal Cup in Deep Drawing Process, Production & Metallurgy Engineering, https://doi.org/10.30684/etj.2....
LI J., CHEN X., LIU X., 2021, Investigation of Process Parameters and Plate Local Thickening on Residual Stresses in Hot Stamping Process, Mech. Ind., 22, https://doi.org/10.1051/meca/2....
CHEN K., CARTER A.J., KORKOLIS Y.P., 2022, Flange Wrinkling in Deep-Drawing: Experiments, Simulations and a Reduced-Order Model, J. Manuf. Mater. Process., 6/4, https://doi.org/10.3390/jmmp60....
KARDAN M., PARVIZI A., ASKARI A., 2018, Experimental and Finite Element Results for Optimization of Punch Force and Thickness Distribution in Deep Drawing Process, Arab. J. Sci. Eng., 43/3, 1165–1175,.
MODANLOO V., HASANZADEH R., ESMAILI P., 2016, The Study of Deep Drawing of Brass-Steel Laminated Sheet Composite Using Taguchi Method, Int. J. Eng. Trans. A Basics, 29/1, 103–108,.
AGARWAL E., CHATTERJI S., CHAKRAVORTY A., PADMANABHAN R., 2023, Deep Drawing of Galvanized Plain Carbon Interstitial Free, AIP Conf. Proc. 2788, 100002, https://doi.org/10.1063/5.0148....
MRABTI I.E., BOUZIANE K., TOUACHE A., HAKIMI A.E., CHAMAT A., DAYA A., 2023, Effect of Process Parameters on the Deep Drawing Formability of Aluminum and Advanced High-Strength Steel Square Cups, Int. J. Adv. Manuf. Technol., 124/5–6, 1827–1842, https://doi.org/10.1007/s00170....
TRAN M.T., SHAN Z., LEE H.W., KIM D.K., 2021, Earing Reduction by Varying Blank Holding Force in Deep Drawing with Deep Neural Network, Metals (Basel)., 11/3, 1–23, , https://doi.org/10.3390/met110....
SWIFT H.W., 1952, Plastic Instability Under Plane Stress, J. Mech. Phys. Solids, 1/1, 1–18, https://doi.org/10.1016/0022-5....
GHAFAR A.A., ABDULLAH A.B., MAHMOOD J.I., 2021, Experimental and Numerical Prediction on Square Cup Punch–Die Misalignment During the Deep Drawing process, Int. J. Adv. Manuf. Technol., 113/1–2, 379–388, https://doi.org/10.1007/s00170....
HIBBITT, KARLSSON, SORENSEN, 2001, ABAQUS / CAE User’s Manual, Ver. 6.10.1. ABAQUS Inc, 1–847.
THE-THANH L., TIEN-LONG B., THE-VAN T., DUC-TOAN N., 2019, A study on a deep-drawing process with two shaping states for a fuel-filter cup using combined simulation and experiment, Adv. Mech. Eng., 11/8, 1–11, https://doi.org/10.1177/168781....
TAGUCHI G., CHOWDHURY S., WU Y., TAGUCHI S., YANO H., 2005, Taguchi’s quality engineering handbook, ASI Consult. Gr.
Journals System - logo
Scroll to top