Analysis of the Influence of Rolling Modes on the Geometric Parameters of the Zone of Surface Plastic Deformation of a Part
 
More details
Hide details
1
Department of Mechanical Engineering and Transport, Caspian University of Technologies and Engineering named after Sh. Yessenov, Kazakhstan
 
 
Submission date: 2024-10-08
 
 
Final revision date: 2024-11-28
 
 
Acceptance date: 2025-01-08
 
 
Online publication date: 2025-02-19
 
 
Corresponding author
Amina Bukayeva   

Department of Mechanical Engineering and Transport, Caspian University of Technologies and Engineering named after Sh. Yessenov, Kazakhstan
 
 
 
KEYWORDS
TOPICS
ABSTRACT
Structural strengthening of the surface layer material by surface plastic deformation ensures the formation of low roughness, a given depth and degree of hardening, and reduces residual compressive stresses in the surface layers. In the processes of surface plastic deformation by rolling with rollers, the microgeometric and physical-mechanical characteristics of surfaces are formed as a result of deformation of the surface layer of the part under the force of the roller on the surface being processed . In this case, the processes of plastic deformation of the surfaces of parts do not occur throughout the entire volume, but are localized in the zone immediately adjacent to the working profile of the roller in contact with the surface. This requires determining the geometric characteristics of the contact zone and establishing their dependence on the rolling modes. The purpose of this study is to study the influence of rolling modes on the geometric parameters of the surface plastic deformation zone, to determine their optimal ratios for stabilizing the contact zone of the roller and the surface of the part, obtaining a new microrelief of the surface layer of the part, ensuring high quality indicators. The patterns of changes in the plastic deformation zone have been studied.
REFERENCES (17)
1.
LUKYANOV A.A., BOBROVSKY N.M., BOBROVSKY V.V., MELNIKOV P.A., EZHELEV A.V., 2013, Directions of Development of Surface Plastic Deformation of Machine Parts, International Scientific and Practical Conference – Modern Directions of Theoretical and Applied Research 2013, Odessa, Kuprienko, T.3, 1, 56–68.
 
2.
BUI L-V., MAC T-B., NGUYEN D-T., 2023, Surface Roughness Investigation Through Interplay of Cutting Speed and Thermal-Assisted Machining in High-Speed Machining of SKD11 Steel, Journal of Machine Engineering, 23/4, 33–42, https//doi.org/10.36897/jme/170980.
 
3.
PHAM H-T., ZH G., BULEKBAYEVA A.U., TABYLOV A.Z., BUKAYEVA N.B., et al., 2024, Analysis of One-Dimensional Inelastic Deformation of the Clad Layer by Rolling for Restoration of Flat Surface Parts, Journal of Machine Engineering, 24/1, 87-102, https://doi.org/10.36897/jme/1....
 
4.
CHEPA P.A., 1981, Technological Foundations of Hardening of Parts by Surface Deformation, Mn.: Science and Technology, 128.
 
5.
BOBROVSKY N.M., BOBROVSKY I.N., EZHELEV A.V., MELNIKOV I.T., 2012, Technology of Processing Parts by Surface Plastic Deformation Without the Use of Lubricating and Cooling Technological Means, Samara Scientific Center of the Russian Academy of Sciences, Samara, 142.
 
6.
LE M.T., VAN A-L., NGUYEN T.T., 2023, Performance Optimization of Multi-Roller Flat Burnishing Process in Terms of Surface Properties, Journal of Machine Engineering, 23/2, 159-173, https://doi.org/10.36897/jme /161661.
 
7.
BOBROVSKY N.M., 2008, Development of the Scientific Foundations of the Process of Machining Parts by Surface Plastic Deformation Without the Use of Lubricants, Tolyatti, Tolyatti State University, 170.
 
8.
KALISZ J., ZAK K., GRZESIK W., CZECHOWSKI K., 2015, Characteristics of Surface Topography After Rolling Burnishing of EN AW-AlCu4MgSi(A) Aluminium Alloy, Journal of Machine Engineering, 15/1, 71–80.
 
9.
ZAIDES S.A., CUONG N.C., 2018, The Influence of New Kinematics of the Rolling Roller on the Quality of the Hardened Layer Under Surface Plastic Deformation, News of Higher Educational Institutions, Mechanical engineering, 2, 695, 58-67, https://doi.org/10.18698/0536-....
 
10.
SERGEEV N.N., SERGEEV A.N., KUTEPOV S.N., GVOZDEV A.E., AGEEV E.V., 2019, Influence of Operating Modes of High-Temperature Thermomechanical Processing on Mechanical Properties of Reinforcing Bars, Proceedings of the Southwest State University, 23/2, 29–52, https://doi.org/10.21869/2223-....
 
11.
KARAMYSHEV A.P., VICHUZHANIN D.I., NEKRASOV I.I., NESTERENKO A.V., PARSHIN V.S., SMIRNOV S.V., FEDULOV A.A., SHVEIKIN V.P., 2016, Investigation of Strain Hardening and Damage of Billets from Heavy Tungsten-Based Alloys. International Scientific and Technical Conference, Nano-technology of Functional Materials (NFM 16), Snkt-Petersburg, June 21–25, 148–154.
 
12.
BULEKBAEVA G.Z., KIKVIDZE O.G., KIPIANI P.N., MINDADZE S.O., 2016, Plastic Deformation as a Means to Eliminate Defects Such as Cracks in Welded Joints, Kutaisi. Bulletin of Akaki Tsereteli State University, 1/7, 45–60.
 
13.
KIKVIDZE O.G., TULEUGALIEVA G.B., BULEKBAEVA G.J., BEKENOVA A., BALASHOVA G., 2011, Calculation of the Boundary Layer During Plastic Deformation of Surfaces, Engineering News of Georgia, 4/60, 51–55.
 
14.
CUONG N.C., ZAIDES S.A., QUANG L.H., 2018, Hardened Layer Quality Evaluation at Surface Plastic Deformation by Rollers of Different Designs, Mechanical Engineering and Machine Science, 22/1, 30–37, https://doi.org/10.21285/1814-....
 
15.
ZAIDES S.A., NGO K.K., 2017, Increasing the Stress State in the Deformation Zone for Cylindrical Parts Under Surface Plastic Deformation, Izvestie vysshikh uchebnykh zavedenii, Mashinostroenie, Proceedings of Higher Educational Institutions, Machine Building, 5, 52–59.
 
16.
NESTERKIN G., KONKIN M., GOLINITSKY P., CHERKASOVA E., ANTONOVA U., 2023, Justification of the Method of Surface Plastic Deformation to Strengthen the Surface of the Shaft Under the Cuff During Repair, E3S Web of Conferences, 458, 10017, 1–7.
 
17.
ZHAO P., WU Q., YANG Y.-L., CHEN Z., 2023, Process Optimization of the Hot Stamping of AZ31 Magnesium Alloy Sheets Based on Response Surface Methodology, Materials, 16, 1867, 1–14, https://doi.org/10.3390/ ma16051867.
 
eISSN:2391-8071
ISSN:1895-7595
Journals System - logo
Scroll to top