Development of a Cutting Fluid with Abrasive for Increasing a Tools Life During Milling
1
Technical and Management Engineering, SANJO CITY UNIVERSITY, Japan
2
Mechanical Engineering, Nagaoka University of Technology, Japan
Submission date: 2023-10-02
Final revision date: 2023-11-07
Acceptance date: 2023-11-12
Online publication date: 2023-11-21
Publication date: 2024-04-02
Corresponding author
Ikuo TANABE
Technical and Management Engineering, SANJO CITY UNIVERSITY, 5002-5, Kamisugoro, Sanjo, Niigata, 955-0091, Japan
Technical and Management Engineering, SANJO CITY UNIVERSITY, 5002-5, Kamisugoro, Sanjo, Niigata, 955-0091, Japan
Journal of Machine Engineering 2024;24(1):37-49
KEYWORDS
TOPICS
ABSTRACT
In wet cutting, lubricants are used to improve lubrication, forced cooling and chip evacuation. In particular, improving the lubrication between the tool and the chip results in a lower coefficient of friction, suppressing the tool temperature change and improving the cutting properties. For this reason, tools coated with DLC (Diamond like carbon) or diamond have been developed to further reduce the coefficient of friction. However, the tool life is still not sufficiently long. Therefore, in this study, a cutting fluid for polishing tools during cutting was developed and evaluated. First, using the author's previous research, the function, effect and influence of several cutting fluids on turning and milling were identified. Secondly, a new criterion for determining tool life was defined and, based on this criterion, a cutting fluid was proposed to polish the tool during the cutting process. Next, the machining conditions under which the proposed cutting fluid would be effective were identified. Finally, the cutting properties of the proposed cutting fluid were evaluated. The results showed that (1) the cutting fluid was developed to polish the tool during the cutting process and the optimum machining conditions were clarified, (2) the proposed cutting fluid was very effective in increasing the tool life.
REFERENCES (18)
1.
GRZESIK W., 2021, Investigation of Notch Wear Mechanisms in the Machining of Nickel-Based Inconel 718 alloy, Journal of Machine Engineering, 21/1, 56–66, https://doi.org/10.36897/jme/1....
2.
ZEMZEMI F., RECH J., BEN SALEM W., DOGUI A., KAPSA PH., 2009, Identification of a Friction Model at Tool/Chip/Workpiece Interfaces in Dry Machining of AIS14142 Treated Steels, Journal of Materials Processing Technology, 209/8, 3978–3990.
3.
LABIDI A., TANABE I., TAKAHASHI S., 2021, A Study on Extending Technologies Lifespan for the Environment Safety, Journal of Machine Engineering, 21/1, 109–120, https://doi.org/10.36897/jme/1....
4.
WU B., PAN Z., DING D., CUIURI D., LI H., FEI Z., 2018, The Effects of Forced Interpass Cooling on the Material Properties of Wire arc Additively Manufactured Ti6Al4V alloy, Journal of Materials Processing Technology, 258, 97–105.
5.
KOBARU Y., NAGAOKA R., SHIMANA K., YOSHIMITSU S., KONDO E., 2020, Tool Wear Characteristics in Machining of Hypereutectic Al-Si Alloys by Cemented Carbide Tool, Journal of Machine Engineering, 20/2, 94–103, https://doi.org/10.36897/jme/1....
6.
Wit GRZESIK W., 2020, Modelling of Heat Generation and Transfer in Metal Cutting: a Short Review, Journal of Machine Engineering, 20/1, 24–33, https://doi.org/10.36897/jme/1....
7.
RECH J., ARRAZOLA P.J., CLAUDIN C., COURBON C., PUSAVEC F., KOPAC J., 2013, Characterisation of Friction and Heat Partition Coefficients at the Tool-Workmaterial Interface in Cutting, CIRP Annals Manufacturing Technology, 62/1, 79–82.
8.
TANABE I., YE H. S., IYAMA T., WATANABE T., 2012, Surface Treatment for Improvement of Coefficient of Friction on Sliding Surfaces, Journal of Machine Engineering, 12/1, 7–17.
9.
SILVA D.P., TANABE I., JUNIOR., D.C., TAKAHASHI S., 2018, The Analysis of Environmental and Human Impacts of Using Strong Alkaline Water for Cooling During Machining, Journal of Machine Engineering, 18/1, 32–44, https://doi.org/10.5604/01.300....
10.
SHARMA A.K., TIWARI A.K., DIXIT A., 2016, Effects of Minimum Quantity Lubrication (MQL) in Machining Processes Using Conventional and Nanofluid Based Cutting Fluids: A comprehensive review, Journal of Cleaner Production, 127/20, 1–18.
11.
FUJIWARA J., ARIMOTO T., TASHIRO T., 2016, Effect of MQL in High Speed end-Milling of Ti-6Al-4V with PVD Coated Tools, Transaction of the JSME, 82/835 https://doi.org/10.1299/transj..., (in Japanese).
12.
KANDA K., A Consideration on the Mechanism of Low Friction Coefficient of Diamond and DLC, Journal of the surface finishing society of Japan, 69/9, 47–50, (in Japanese).
13.
TANABE I., YAMAGAMI Y., HOSHINO H., 2020, Development of a New High-Pressure Cooling System for Machining of Difficult-to-Machine Materials, Journal of Machine Engineering, 20/1, 82–97, https://doi.org/10.36897/jme/1....
14.
TANABE I., 2022, Application of the Pentagonal W-Eco Model for Manufacturing Based on “SDGs”, Journal of Machine Engineering, 22/1, 25–42, https://doi.org/10.36897/jme/1....
15.
TANABE I., OHTA S., TAKAHASHI S., 2020, Development of the Cutting Fluid with Lower Coefficient of Friction and its Supply Methods, Transactions of Japan Society of Mechanical Engineers, 86/886, https://doi.org/10.1299/transj..., (in Japanese).
16.
OHTA S., SILVA P., TANABE I., 2019, Development of Cooling Fluid with Lower Friction Coefficient for Environmentally Friendly, International Journal of Mechanical and Production Engineering, ISSN(p): 2320-2092, ISSN(e): 2321-2071, 7/10, 25–29.
17.
HARA K., ISOBE H., KYUSOJIN A., OKADA M., YOSHIHARA H., 2007, Study on High Precision Machining of Die Steel with Ultrasonic Vibration Assisted Rotated Tools (1st report) – Experiments of Mirror Surface Machining for Three-Dimensional Shape, JSPE Spring Conference, 901–902, (in Japanese).
18.
MELIH A M., CHAVIN J., WATANABE S., 2014, Tribological Performance of Si-N-DLC Composite Thin Films Under High Temperature Environment, Journal of the Surface Finishing Society of Japan, 65/12, 631–632, (in Japanese).
| eISSN: | 2391-8071 |
| ISSN: | 1895-7595 |
We process personal data collected when visiting the website. The function of obtaining information about users and their behavior is carried out by voluntarily entered information in forms and saving cookies in end devices. Data, including cookies, are used to provide services, improve the user experience and to analyze the traffic in accordance with the Privacy policy. Data are also collected and processed by Google Analytics tool (more).
You can change cookies settings in your browser. Restricted use of cookies in the browser configuration may affect some functionalities of the website.
You can change cookies settings in your browser. Restricted use of cookies in the browser configuration may affect some functionalities of the website.
