Investigation of notch wear mechanisms in the machining of nickel-based Inconel 718 alloy
1
Manufacturing and Materials Engineering, Opole University of Technology, Poland
Submission date: 2020-11-03
Final revision date: 2020-12-10
Acceptance date: 2020-12-19
Online publication date: 2021-03-29
Publication date: 2021-03-29
Corresponding author
Wit Grzesik
Manufacturing and Materials Engineering, Opole University of Technology, Mikołajczyka 5, 45-271, Opole, Poland
Manufacturing and Materials Engineering, Opole University of Technology, Mikołajczyka 5, 45-271, Opole, Poland
Journal of Machine Engineering 2021;21(1):56-66
KEYWORDS
TOPICS
ABSTRACT
This paper highlights tool wear mechanisms in the machining of heat resistance alloys including nickel-based Inconel 718 alloy which is one of the most popular material in the aircraft industry. Special attention was paid to the notch wear which develops on the flank face due to high temperature oxidation of the cutting tool material at temperature of about 8000C. The experimental procedure includes the diffusion couple methods and tool wear tests which assess the degradation of the deposited coating. The obtained results were supported by SEM images of the flank face periphery and EDS analysis performed in the regions of intensive oxidation. Some conclusions and ongoing research on the investigation of the oxidation phenomenon of cutting tool materials are outlined.
REFERENCES (15)
1.
GRZESIK W., 2017, Advanced Machining Processes of Metallic Materials, Elsevier, Amsterdam.
2.
M’SAOUBI R., AXINTE D., SOO S.L., NOBEL CH., ATTIA H., KAPPMEYER G., ENGIN S., SIM W.M., 2015, High Performance Cutting of Advanced Aerospace Alloys and Composite Materials, CIRP Annals-Manufacturing Technology, 64/2, 557–580.
3.
BOUZAKIS K.D., MICHAILIDIS N., SKORDARIS G., BOUZAKIS E., BIERMAN D., M’SAOUBI R., 2012, Cutting with Coated Tools: Coating Technologies, Characterization Methods and Performance Optimization, CIRP Annals-Manufacturing Technology, 61/2, 587–609.
4.
KUTSCHEJ K., MAYRHOFER P.H., KATHREIN M., POLCIK P., TESSADRI R., MITTERER C., 2005, Structure, Mechanical and Tribological Properties of Sputtered Ti1-xAlxN Coatings with 0.5£x£0.75, Surface Coating Technology, 200, 2358–2365.
5.
NIESŁONY P., GRZESIK W., LASKOWSKI P., ŻAK K., 2015, Numerical 3D FEM Simulation and Experimental Analysis of Tribological Aspects in Turning Inconel 718 Alloy, Journal of Machine Engineering, 15/1, 47–57.
7.
XAVIOR A., MANOHAR M., JEYAPANDARAJAN P., MADHUKAR P., 2017, Tool Wear Assessment During Machining of Inconel 718, Procedia Engineering, 174, 1000–1008.
8.
GRZESIK W., NIESŁONY P., HABRAT W., 2018, Investigation of Tool Wear in the Turning of Inconel 718 Superalloy in Terms of Process Performance and Productivity Enhancement, Tribology International, 118, 337–346.
9.
BUSHLYA V., BJERKE A., TURKEVICH V.Z., LENRICK F., PETRUSHA I.A., CHEREDNICHENKO K.A., STAHL J.E., 2019, On Chemical and Diffusional Interactions Between PCBN and Superalloy Inconel 718: Imitational Experiments, Journal of the European Ceramic Society, 39, 2658–2665.
10.
BUSHLYA V., LENRICK F., STÅHL J.E., M’SAOUBI R., 2018, Influence of Oxygen on the Tool Wear in Machining, CIRP Annals-Manufacturing Technology, 67/1, 79–82.
11.
HATT O., CRAWFORTH P., JACKSON M., 2017, On the Mechanism of Tool Crater Wear During Titanium Alloy Machining, Wear, 374–375, 15–20.
12.
GRECZYNSKI G., HULTMAN L., ODEN M., 2019, X-Ray Photoelectron Spectroscopy Studies of Ti1-xAlxN (0≤x≤0.83) High Temperature Oxidation: The crucial role of Al concentration, Surface and Coatings Technology, 374, 923–934.
13.
GRZESIK W., MAŁECKA J., KWAŚNY W., 2020, Identification of Oxidation Process of TiAlN Coatings Versus Heat Resistant Aerospace Alloys Based on Diffusion Couples and Tool Wear Tests, CIRP Annals-Manufacturing Technology, 69/1, 41–44.
14.
GRZESIK W., 2020, Modelling of Heat Generation and Transfer in Metal Cutting: a Short Review, Journal of Machine Engineering, 20/1, 24–33.
15.
CANTERO J.L., DIAZ-ALVAREZ J., MIGUELEZ M.H., MARIN N.C., 2013, Analysis of Tool Patterns in Finishing Turning of Inconel 718, Wear, 297, 885–894.
CITATIONS (2):
1.
Effects of TiAlN Coating Thickness on Machined Surface Roughness, Surface Residual Stresses, and Fatigue Life in Turning Inconel 718
Aisheng Jiang, Jinfu Zhao, Pengcheng Cui, Zhanqiang Liu, Bing Wang
Metals
Aisheng Jiang, Jinfu Zhao, Pengcheng Cui, Zhanqiang Liu, Bing Wang
Metals
2.
Al-Si controlled expansion alloys for electronic packaging applications
Kirtiratan Godbole, B. Bhushan, S.V.S. Narayana Murty, K. Mondal
Progress in Materials Science
Kirtiratan Godbole, B. Bhushan, S.V.S. Narayana Murty, K. Mondal
Progress in Materials Science
| eISSN: | 2391-8071 |
| ISSN: | 1895-7595 |
We process personal data collected when visiting the website. The function of obtaining information about users and their behavior is carried out by voluntarily entered information in forms and saving cookies in end devices. Data, including cookies, are used to provide services, improve the user experience and to analyze the traffic in accordance with the Privacy policy. Data are also collected and processed by Google Analytics tool (more).
You can change cookies settings in your browser. Restricted use of cookies in the browser configuration may affect some functionalities of the website.
You can change cookies settings in your browser. Restricted use of cookies in the browser configuration may affect some functionalities of the website.
