Research on Optimizing Spray Parameters for Cr3C2 - NiCr Coating Created on Alloy Steel by Plasma Spraying Technique
1
Faculty of Mechanical Engineering, Hanoi University of Industry, Hanoi City, Vietnam
2
HaUI Institute of Technology, Hanoi University of Industry, Hanoi City, Vietnam
Submission date: 2022-10-19
Final revision date: 2022-11-29
Acceptance date: 2022-11-30
Online publication date: 2022-12-06
Publication date: 2022-12-22
Corresponding author
Journal of Machine Engineering 2022;22(4):43-53
KEYWORDS
TOPICS
ABSTRACT
In this work, Cr3C2-NiCr ceramic coating with NiCr content of 30% was created on E355 (St 52-3) / 1.0060 alloy steel substrate by air plasma thermal spraying (APS) method. The adhesion, tensile strength of the coating were studied in relation to spray parameters including current intensity, powder feed rate, and stand-off distance according to experimental planning. Analysis of variance (ANOVA) were used to build regression functions expressing the relationship between each property and spray parameters. ANOVA results indicated that the spray parameters have different influences for each coating properties. In addition, regression model of the properties gives prediction results very close to experimental results. The optimization problem was solved in order to achieve the maximum value of adhesion and tensile strength of the coating. Values of the spray parameters for Cr3C2 - NiCr coating to achieve the above criteria have been determined and proposed in this study.
REFERENCES (17)
1.
LI X.M., YANG Y.Y., SHAO T.M., JIN Y.S., BARBEZAT G., 1997, Impact Wear Performances of Cr3C2-NiCr Coatings by Plasma and HVOF-Spraying, Wear, 202/2, 208–214.
2.
MARCANO Z., LESAGE J., CHICOT D., MESMACQUE G., PUCHI-CABRERA E.S., STAIA M.H., 2008, Microstructure and Adhesion of Cr3C2–NiCr Vacuum Plasma Sprayed Coatings, Surf. Coat., Technol. 202/18, 4406–4410.
3.
MAGNANI M., SUEGAMA P.H., ESPALLARGAS N., FUGIVARA C.S., DOSTA S., GUILEMANY J.M., BENEDETTI A.V., 2009, Corrosion and Wear Studies of Cr3C2NiCr-HVOF Coatings Sprayed on AA7050 T7 Under Cooling, J. Therm. Spray Technol. 18, 353–363, https://doi.org/10.1007/s11666....
4.
YAGHTIN A.H., SALAHINEJAD E., KHOSRAVIFARD A., ARAGHI A., AKHBARIZADEH A., 2015, Corrosive Wear Behavior of Chromium Carbide Coatings Deposited by Air Plasma Spraying, Ceram. Int., 41/6, 7916–7920.
5.
ZAVAREH A.M., SARHAN A.A.D.M., RAZAK B.B., BASIRUN W.J., 2015, The Tribological and Electrochemical Behavior of HVOF-Sprayed Cr3C2–NiCr ceramic coating on carbon steel., Ceram. Int., 41/4, 5387–5396.
6.
VAN T.N., NGUYEN T.A., THU Q.L., HA PHAM THI H.P., 2019, Influence of Plasma Spraying Parameters on Microstructure and Corrosion Resistance of Cr3C2-25NiCr Cermet Carbide Coating, Anti Corros. Methods Mater. 66, 336–342.
7.
LI J.F., LI L., DING C.X., 2005, Thermal Diffusivity of Plasma-Sprayed Cr3C2–NiCr coatings, Iranian Journal of Materials Science and Engineering, A394, 229–237.
8.
EL RAYES M., HANY S. ABDO H.S., KHALIL A.K., 2013, Erosion - Corrosion of Cermet Coating, Int. J. Electrochem. Sci., 8, 1117–1137.
9.
FEDRIZZI L., VALENTINELLI L., ROSSI S., SEGNA S., 2007, Tribocorrosion Behaviour of HVOF Cermet Coatings, Corros. Sci., 49/7, 2781–2799.
10.
DU J.-Y., LI F.-Y., LI Y.-L., WANG L.-M., LU. H.-Y., RAN X.-J., ZHANG X.-Y., 2019, Influences of Plasma arc Remelting on Microstructure and Service Performance of Cr3C2-NiCr/NiCrAl Composite Coating. Surf. Coat. Technol. 369/15, 16–30.
11.
Thermal Spray Coating Market Analysis, Grand View Research Inc., San Francisco (2015), ISBN Code: 978-1-68038-514-4.
12.
WANG Y., HAN Y., LIN C., ZHENG W., JIANG C., WEI A., LIU Y., ZENG Y., SHI Y., 2021, Effect of Spraying Power on the Morphology of YSZ Splat and Micro-Structure of Thermal Barrier Coating, Ceramics International, 47/13, 18956–18963, https://doi.org/10.1016/j.cera....
13.
DAVIS J.R., 2004, Handbook of Thermal Spray Technology, ASM International, Thermal Spray Society, DAVIS & ASSOCIATES.
14.
CUONG P.D., THAO DX., 2021, Effect of Surface Roughness and Plasma Current to Adhesion of Cr3C2-NiCr Coating Fabricated by Plasma Spray Technique on 16Mn steel, International Journal of Modern Physics B., https://doi.org/10.1142/S02179....
15.
MAUER G., VASSEN R., STOEVAR D., KIRNER S., MARQUE´S J-L., ZIMMERMANN S., FORSTER G., SCHEIN J., 2011, Improving Powder Injectionin Plasma Spraying by Optical Diagnosticsof the Plasma and Particle Characterization., Journal of Thermal Spray Technology., 20/1–2, 3–11., https://doi.org/10.1007/s11666....
16.
BISSON J.F., GAUTHIER B., MOREAU C., 2003, Effect of Plasma Fluctuations on in-Flight Particle Parameters., J. Therm. Spray Technol., 12/1, 38–43.
17.
DU N.V., BINH N.D., 2011, Experimental Planning in Engineering., Hanoi Science and Technology Publishing House.
Share
RELATED ARTICLE
| eISSN: | 2391-8071 |
| ISSN: | 1895-7595 |
We process personal data collected when visiting the website. The function of obtaining information about users and their behavior is carried out by voluntarily entered information in forms and saving cookies in end devices. Data, including cookies, are used to provide services, improve the user experience and to analyze the traffic in accordance with the Privacy policy. Data are also collected and processed by Google Analytics tool (more).
You can change cookies settings in your browser. Restricted use of cookies in the browser configuration may affect some functionalities of the website.
You can change cookies settings in your browser. Restricted use of cookies in the browser configuration may affect some functionalities of the website.
