Concept of Integrating a Hybrid Thermal Error Compensation Into an Existing Machine Tool Control Architecture
1
Machine Tools Technology, Fraunhofer Institute for Machine Tools and Forming Technology IWU, Germany
2
IIoT Controls, Fraunhofer Institute for Machine Tools and Forming Technology IWU, Germany
3
Automation and Monitoring, Fraunhofer Institute for Machine Tools and Forming Technology IWU, Germany
4
Head of Production systems and factory automation, Fraunhofer Institute for Machine Tools and Forming Technology IWU, Germany
Submission date: 2024-04-16
Final revision date: 2024-09-02
Acceptance date: 2024-09-02
Online publication date: 2024-09-25
Corresponding author
Alexander Geist
Machine Tools Technology, Fraunhofer Institute for Machine Tools and Forming Technology IWU, Germany
Machine Tools Technology, Fraunhofer Institute for Machine Tools and Forming Technology IWU, Germany
KEYWORDS
TOPICS
ABSTRACT
Thermal error compensation via a numeric control (NC) system is a proven option for upgrading the precision of machine tools. The main advantage is the generally cost-effective application, as no changes to the machine design are necessary. Since modern machine tools are equipped with standard numeric controls along with additional functions and integrated temperature sensors in the machine, compensation methods such as a characteristic diagram (CD) based compensation can be implemented. To increase the applicability and reliability of this CD regression method, a hybrid model approach with a virtual thermo-elastic finite element (FE) machine model and a real-time computable structural model of a machine tool was developed. The structural model uses model order reduction to calculate the current load case in real-time using continuously recorded machine data (motor current, axis position, temperatures). It acts as a virtual monitoring application to check, whether the current machine condition still matches the current CD based prediction. If the current load case is not suitable to the active CDs or any other stored CDs, the generation of new CDs is automatically triggered. In this article, the integration of the hybrid compensation method using an FE model and a structural model of a machine tool is methodically demonstrated. The main focus is on the integration of different software and hardware architectures and their interaction.
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| eISSN: | 2391-8071 |
| ISSN: | 1895-7595 |
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