New Trends in Hybrid Finishing Processes of Metallic Additively Fabricated Parts – A Short Review
1
ENISE, Ecole Centrale de Lyon, France
2
Opole, Poland
Submission date: 2022-11-23
Final revision date: 2023-03-06
Acceptance date: 2023-03-15
Online publication date: 2023-03-20
Publication date: 2023-04-12
Corresponding author
Journal of Machine Engineering 2023;23(1):36-46
KEYWORDS
TOPICS
ABSTRACT
This comprehensive survey highlights some important finishing processes used in fabricating additively manufactured parts, mainly using SLM (Selective Laser Melting), which is equivalently termed PBF (Powder Bed Fusion). In practice, there are applied hybrid processes which integrate additive and subtractive componential processes (AM+SM type) or additional finishing processes, mainly based on the electrochemical polishing such as ECP (Electrochemical Cavitation Polishing) and PEMEC (Electrochemical-Mechanical Polishing) ones. On the other hand, AFM (Abrasive Flow Machining) is predominantly recommended for conformal cooling (CC) channels. Some conclusions and future trends in the implementation of special hybrid finishing processes are outlined.
REFERENCES (24)
1.
GRZESIK W., 2018, Hybrid Manufacturing of Metallic Parts Integrated Additive and Subtractive Processes, Journal of Machine Engineering, 18/4, 5–24, https://doi.org/10.5604/01.300....
3.
HAN S., SALVATORE F., RECH J., BAJOLET J., 2020, Abrasive Flow Machining (AFM) Finishing of Conformal Cooling Channels Created by Selective Laser Melting (SLM), Precision Engineering, 64, 22–30.
4.
GRZESIK W., 2022, Influence of Different Machining Processes on Fatigue Life Performance of Engineered Surfaces: A Short Review, Journal of Machine Engineering, 22/2, 18–30, https://doi.org/10.36897/jme/1....
5.
GRZESIK W., ZAK K., CHUDY R., PRAZMOWSKI M., MALECKA J., 2019, Optimization of Subtractive-Transformative Hybrid Processes Supported by the Technological Heredity Concept, CIRP Annals – Manufacturing Technology, 68, 101–104.
6.
DUMAS M., CABANETTES F., KAMINSKI R., VALIORGUE F., PICOT E., LEFEBVRE F., GROSJEAN C., RECH J., 2018, Influence of the Finish Cutting Operations on the Fatigue Performance of Ti-6Al-4V Parts Produced by Selective Laser Melting, Procedia CIRP, 71, 429–434.
7.
GRZESIK W., 2016, Influence of Surface Textures Produced by Finishing Operations on Their Functional Properties, Journal of Machine Engineering, 16/1, 15–23.
8.
TAN Ch., WANG D., MA W., CHEN Y., YANG Y., ZHOU K., 2020, Design and Additive Manufacturing Of Novel Conformal Cooling Systems, Materials and Design, 196, 109147.
9.
DUVAL-CHANEAC M.S., HAN S., SALVATORE F., CLAUDIN C., BAJOLET J., RECH J., 2018, Experimental Study on Finishing of Internal Laser Melting (SLM) Surface with Abrasive Flow Machining (AFM), Precision Engineering, 54, 1–6.
10.
LAUWERS B., KLOCKE F., KLINK A., TEKKAYA A.E., NEUGEBAUER R., MCINTOSH D., 2014, Hybrid Processes in Manufacturing, CIRP Annals – Manufacturing Technology, 63/2, 561–583.
11.
GUPTA K., JAIN N.K., LAUBSCHER R.F., 2016, Hybrid Machining Processes. Perspective on Machining and Finishing, Heidelberg, Springer.
12.
GRZESIK W., 2017, Advanced Machining Processes of Metallic Materials, Elsevier, Amsterdam.
13.
WANG B., CASTELLANA J., MELKOTE S.N., 2021, A hybrid Post-Processing Method for Improving the Surface Quality of Additively Manufactured Metal Parts, CIRP Annals – Manufacturing Technology, 70/1, 175–178.
14.
FENG S., KAMAT A.M., PEI Y., Design and fabrication of conformal cooling channels in molds: review and progress updates, International Journal of Heat and Mass Transfer, 171 (2021), 121082. .
15.
MOHAMMADIAN N., TURENNE S., BRAILOVSKI V., 2018, Surface Finish Control of Additively-Manufactured Inconel 625 Components Using Combined Chemical-Abrasive Flow Polishing, Journal of Materials Processing Technology, 252, 728–738.
16.
HACKEL L., RANKIN J.R., RUBENCHIK A., KING W.E., MATTHEWS M., 2018, Laser Peening. A Tool for Additive Manufacturing Post-Processing, Materials and Design, 110, 67–75.
17.
BOBAN J., AHMED A., 2021, Improving the Surface Integrity and Mechanical Properties of Additive Manufactured Stainless Steel Components by Wire Electrical Discharge Polishing, Journal of Materials Processing Technology, 291, 117013.
18.
MAUCHER C., CERA P., MOEHRING H.-C., 2022, Quantification and Surface Analysis on Blasting of PBF-LB Additively Manufactured Components, Procedia CIRP, 108, 560–565.
19.
UHLMAN E., SCHMIEDEL Ch., WENDLER J., 2015, CFD Simulation of the Abrasive Flow Machining Process, Procedia CIRP, 31, 209–214, https://doi.org/10.1016/j.proc....
20.
SYRLYBAYEV D., SEISEKULOVA A., TALAMONA D., PERVEEN A., 2022, The Post-Processing of Additive Manufactured Polymeric and Metallic Parts, Journal of Manufacturing and Materials Processing, 6/5, 116, https://doi.org/10.3390/jmmp60....
21.
RECH J., KRZAK D., ROY F., SALVATORE F., GIDON A., GUERIN S., 2022, A New Hybrid Electrochemical-Mechanical Process (PEMEC) for Polishing Complex and Rough Parts, CIRP Annals – Manufacturing Technology, 71/1, 173–176.
22.
How to minimize injection molding cycle times and boost part quality with 3D Systems’ conformal cooling solution, www.3dsystems.com.
23.
Conformal Cooling: How am is Increasing Efficiency and Quality in the Injection Moulding Industry, Metal AM, https://www.metal-am.com/artic....
24.
FU Y., GAO H., YAN Q., WANG X., WANG Xu, 2020, An Efficient Approach to Improving the Finishing Properties of Abrasive Flow Machining with the Analyses of Initial Surface Texture of Workpiece, International Journal of Advanced Manufacturing Technology, 107, 2417–2432.
CITATIONS (1):
1.
HİBRİT İMALATTA YAPAY ZEKÂ VE VERİ ANALİTİĞİNİN ROLÜNÜN ARAŞTIRILMASI
Büşra Çerçer, Şeref Öcalır
Uludağ University Journal of The Faculty of Engineering
Büşra Çerçer, Şeref Öcalır
Uludağ University Journal of The Faculty of Engineering
Share
RELATED ARTICLE
| eISSN: | 2391-8071 |
| ISSN: | 1895-7595 |
We process personal data collected when visiting the website. The function of obtaining information about users and their behavior is carried out by voluntarily entered information in forms and saving cookies in end devices. Data, including cookies, are used to provide services, improve the user experience and to analyze the traffic in accordance with the Privacy policy. Data are also collected and processed by Google Analytics tool (more).
You can change cookies settings in your browser. Restricted use of cookies in the browser configuration may affect some functionalities of the website.
You can change cookies settings in your browser. Restricted use of cookies in the browser configuration may affect some functionalities of the website.
