Parametric Model Analysis, Geometrical Characteristics and Tool Trajectories to Surface Roughness when Machining the Cycloid Screw by a Five-Axis Milling Machine
 
More details
Hide details
1
Faculty of Mechanical Engineering, Ha Noi University of Industry, Viet Nam
 
 
Submission date: 2022-02-09
 
 
Final revision date: 2022-03-20
 
 
Acceptance date: 2022-03-22
 
 
Online publication date: 2022-03-24
 
 
Publication date: 2022-06-28
 
 
Corresponding author
Dung Hoang Tien   

Faculty of Mechanical Engineering, Ha Noi University of Industry, No 298 Cau Dien Street, Bac Tu Liem District, Ha N, 084, Ha Noi, Viet Nam
 
 
Journal of Machine Engineering 2022;22(2):108-124
 
KEYWORDS
TOPICS
ABSTRACT
To improve the screw machining accuracy in modern air compressors. This paper investigates three main issues during the development process for cycloid screw machining methods on five-axis CNC machine tools with high precision and efficiency. First, the theoretical basis of cycloid screw surface shaping and derivative of the final profile equation is established. Then, modeling the center trajectory and feed rate according to the cycloid screw profile is given. Next is the experimental setup and simulation of the cycloid screw machining process and discussions. The obtained surface quality prediction parameters are close to the actual measured value, which can be used as a reference model for five-axis CNC milling technology processes. All experimental results obtained by the proposed mathematical model show that a surface with good surface quality is created, meeting the requirements for surface quality. The main work can be used as references for engineers and technicians in practice.
REFERENCES (25)
1.
BIZZARRI M., BARTON., 2021, Manufacturing of Screw Rotors Via 5-axis Double-Flank CNC Machining, Computer-Aided Design, 132, 102960, https://doi.org/10.1016/j.cad.....
 
2.
WU Y.-R., HSU W.-H., 2014, A General Mathematical Model for Continuous Generating Machining of Screw Rotors with Worm-Shaped Tools, Applied Mathematical Modelling, 38/1, 28–37, https://doi.org/10.1016/j.apm. 2013.05.056.
 
3.
HERAN Y., XINGWEI S., FEI P., TONGCHUN Y., 2017, Contact Analysis for the Process of Dual Abrasive Belt Polishing Screw Curved Surface, Procedia Computer Science, 107, 743–748.
 
4.
WANG S., WANG Z., SHI H., WANG Z., HAO M., WANG J., 2021, Study on Screw Rotor Thermal Machining Method of Single Screw Compressor, IOP Conference Series: Materials Science and Engineering, 1180, 012011.
 
5.
WANG C., WANG B., LIU M., XING Z., 2022, A Review of Recent Research and Application Progress in Screw Machines, Machines, 10/1, https://doi.org/10.3390/machin....
 
6.
BASHA N., KOVACEVIC A., RANE S., Numerical Investigation of Oil Injection in Screw Compressors, Applied Thermal Engineering, 193/5, 116959, https://doi.org/10.1016/j.appl....
 
7.
WANG Z,. XING., SUN S., YU Z.C., 2021, Development and Experimental Study of a High-Efficiency Helium Twin-Screw Compressor, Cryogenics, 116, 103286, https://doi.org/10.1016/j.cryo....
 
8.
ZHAO B., SONG H., GAO D., XU L., 2020, Flow and Heat Transfer Coupling Analysis of Oil-Gas Two-Phase Fluid in Clearance of Single Screw Compressor Based on Fuzzy Curvelet Finite Element Method, Case Studies in Thermal Engineering, 22, 100788, https://doi.org/10.1016/j.csit....
 
9.
Li Y., PEI P., MA Z., REN P., HUANG H., 2020, Analysis of Air Compression, Progress of Compressor and Control for Optimal Energy Efficiency in Proton Exchange Membrane Fuel Cell, Renewable and Sustainable Energy Reviews, 133, 110304, https://doi.org/10.1016/j.rser....
 
10.
PENG C., WU W., ZHANG Z., XIE J., FENG Q., HE Z., 2021, Dynamic Characteristics Improvement of the Single Screw Compressor with Odd-Grooves Screw Rotor, International Journal of Refrigeration, 132, 100–108.
 
11.
YANG S., OUYANG H., WU Y., WANG L., MEI L., WANG H., 2021, CFD Simulation for the Internal Pressure Characteristics of an Oil-Injected Twin-Screw Refrigeration Compressor, International Journal of Refrigeration, 126, 143–154.
 
12.
ZHANG Z., WU W., 2021, Numerical Investigation of Thermal Deformation of Meshing Pairs in Single Screw Compressor, Applied Thermal Engineering, 188, 116614, https://doi.org/10.1016/j.appl....
 
13.
LIU J., LI Q., WANG F., ZHOU L., 2012. A New Model of Screw Compressor for Refrigeration System Simulation, International Journal of Refrigeration, 35, 861–870.
 
14.
PARK S.-Y., HI-KOAN L., GYUN-EUI Y., SANG-DON M., 2010, A Study on the Machining of Compressor Rotors Using Formed Tools, International Journal of Precision Engineering and Manufacturing, 11, 195–200.
 
15.
WEI J., HUA Q., WANG J., JIANG Z., WANG J., YUAN L., 2020, Overview of the Development and Application of the Twin Screw Expander, Energies, 13, 6586, https://doi.org/10.3390/en1324....
 
16.
WU Y.-R., FONG Z.-H., 2008, Rotor Profile Design for the Twin-Screw Compressor Based on the Normal-Rack Generation Method, Journal of Mechanical Design - J Mech Design, 130/4, https://doi.org/10.1115/1.2839....
 
17.
PARK S.-Y., HI-KOAN L., GYUN-EUI Y., SANG-DON M., 2010, A Study on the Machining of Compressor Rotors Using Formed Tools, Materials Science, Business, International Journal of Precision Engineering and Manufacturing, https://doi.org/10.1007/S12541....
 
18.
CHEN C.-B., 2007, Discussion on the Problems Related to NC Machining of Toroid-Shaped Taper Cutter with Constant Angle Between Cutting Edge and the Cutter Axis, The International Journal of Advanced Manufacturing Technology, 35, 493–504.
 
19.
TEODOR V., POPA I., OANCEA N., 2010, The Profiling of End Mill and Planing Tools to Generate Helical Surfaces Known by Sampled Points, International Journal of Advanced Manufacturing Technology, 51/5–8, 439–452.
 
20.
HE X., PAN C., WU M., JI X., ZHANG R., 2015, A Twin-Screw Rotor Profile Design and Computational Fluid Dynamic Simulation Method, Materials Research Innovations, 19/8, 721–726.
 
21.
AKULINICHEV P., ZENIN I., GONCHAROV A., 2020, Choice of Finishing and Strengthening Treatment Method for Cycloidal Screw Surfaces for Multi-Product Production Conditions, IOP Conference Series: Materials Science and Engineering, 963, 012013.
 
22.
YU D.-Y., DING Z., 2020, Geometric Characteristics Analysis and Parametric Modeling for Screw Rotor Precision Machining, The International Journal of Advanced Manufacturing Technology, 107, 3615–3623,.
 
23.
STOSIC N., SMITH I., KOVACEVIC A., MUJIC E., 2011, Review of Mathematical Models in Performance Calculation of Screw Compressors, International Journal of Fluid Machinery and Systems, 4/2, 271–288.
 
24.
LUCIA P., PATIC P., DUTA L., RUNCEANU A., 2010, Modeling and Simulation of Cycloid Curves with Application in Robotics, Revista Fiabilitate si Durabilitate, 2/6, ISSN 1844 – 640X.
 
25.
TIEN D.H., DUC Q.T., VAN T.N., NGUYEN N.-T., DO DUC T., DUY T.N., 2021, Online Monitoring and Multi-Objective Optimisation of Technological Parameters in High-Speed Milling Process, The International Journal of Advanced Manufacturing Technology, 112, 2461–2483.
 
eISSN:2391-8071
ISSN:1895-7595
Journals System - logo
Scroll to top