Automated Evaluation of Continuous and Segmented Chip Geometries Based on Image Processing Methods and a Convolutional Neural Network
 
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1
IWF, ETH Zürich, Switzerland
 
2
DTDS, Bühler AG, Switzerland
 
 
Submission date: 2022-09-09
 
 
Final revision date: 2022-10-10
 
 
Acceptance date: 2022-10-26
 
 
Online publication date: 2022-11-04
 
 
Publication date: 2022-12-22
 
 
Corresponding author
Hagen Klippel   

IWF, ETH Zürich, Switzerland
 
 
Journal of Machine Engineering 2022;22(4):115-132
 
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ABSTRACT
The aim of this work is to present a new methodology for the automated analysis of the cross-sections of experimental chip shapes from orthogonal cutting experiments. It enables, based on image processing methods, the determination of average chip thicknesses, chip curling radii and for segmented chips the extraction of chip segmentation lengths, as well as minimum and maximum chip thicknesses. To automatically decide whether a chip at hand should be evaluated using the proposed methods for continuous or segmented chips, a convolutional neural network is proposed, which is trained using supervised learning with available images from embedded chip cross-sections. Data from manual measurements are used for comparison and validation purposes.
 
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CITATIONS (2):
1.
An attempt for numerical optimisation of a micro-groove geometry at the rake face when turning Ti6Al4V alloy with indexable inserts
Hagen Klippel, Kneubühler Fabian, Haudenschild Livia, Zhang Nanyuan, Kuffa Michal, Wegener Konrad
Journal of Machine Engineering
 
2.
Enhancing orthogonal finishing machining of Ti6Al4V with laser-ablated tool geometry modifications
Fabian Kneubühler, Nanyuan Zhang, Livia Haudenschild, Hagen Klippel, Matthias Putzer, Varun Urundolil Kumaran, Michal Kuffa, Konrad Wegener
The International Journal of Advanced Manufacturing Technology
 
eISSN:2391-8071
ISSN:1895-7595
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