Improved Machining Performance Through Turn-Milling
 
More details
Hide details
1
Faculty of Engineering and Natural Sciences, Sabanci University Manufacturing Research Laboratory Istanbul, Turkey, Turkey
 
 
Submission date: 2022-04-26
 
 
Final revision date: 2022-05-26
 
 
Acceptance date: 2022-05-28
 
 
Online publication date: 2022-05-30
 
 
Publication date: 2022-06-28
 
 
Corresponding author
Erhan Budak   

Faculty of Engineering and Natural Sciences, Sabanci University Manufacturing Research Laboratory Istanbul, Turkey, Turkey
 
 
Journal of Machine Engineering 2022;22(2):5-17
 
KEYWORDS
TOPICS
ABSTRACT
As a multi-axis metal cutting operation, turn-milling has the combined characteristics of conventional turning and milling operations involving rotating workpiece and milling tool with linear feed motion in the workpiece axis direction. Although turn-milling offers many advantages in machining of complex and hard-to-cut materials due to its flexible kinematics, the process presents specific challenges. The main objective of this paper is to present an overview of turn-milling operations from different perspectives. In this regard, first the advantages of turn-milling in terms of tool life are presented. An analytical approach is given based on process kinematics to achieve better surface quality and productivity simultaneously. Additionally, the uncut chip geometry and the cutting force models are presented with experimental verification.
REFERENCES (17)
1.
KARAGÜZEL U., UYSAL E., BUDAK E., BAKKAL M., 2015, Analytical Modeling of Turn-Milling Process Geometry, Kinematics and Mechanics, Int. J. Mach. Tools Manuf., 91, 24–33.
 
2.
NGUYEN T.-L., HOANG L., 2021, Disc Tool Profiling for Air Compressor Screws with Complex Characteristic Curves, Journal of Machine Engineering, 21/3, 101–109.
 
3.
PHAM V.B., THIEN N.V., DUY T.N., NGUYEN D.K., TIEN D.H., 2022, Parametric Model Analysis, Geometrical Characteristics and Tool Trajectories to Surface Roughness when Machining the Cycloid Screw by a Five-Axis Milling Machine, Journal of Machine Engineering, https://doi.org/10.36897/jme/1....
 
4.
SCHULZ H., SPUR G., 1990, High Speed Turn-Milling – A New Precision Manufacturing Technology for the Machining of Rotationally Symmetrical Workpieces, CIRP Ann. Technol., 39, 107–109.
 
5.
CHOUDHURY S.K., BAJPAI J.B., 2005, Investigation in Orthogonal Turn-Milling Towards Better Surface Finish, J. Mater. Process. Technol., 170, 487–493.
 
6.
KOPAC J., POGACNIK M., 1997, Theory and Practice of Achieving Quality Surface in Turn Milling, Int. J. Mach. Tools Manuf., 37, 709–715, https://doi.org/10.1016/S0890-...) 00026-7.
 
7.
SAVAS V., OZAY C., 2007, Analysis of the Surface Roughness of Tangential Turn-Milling [8] ZHU L., LI H., WANG W., 2013, Research on Rotary Surface Topography by Orthogonal Turn-Milling, Int. J. Adv. Manuf. Technol., 69, 2279–2292.
 
8.
ZHU L., LI H., WANG W., 2013, Research on Rotary Surface Topography by Orthogonal Turn-Milling, Int. J. Adv. Manuf. Technol., 69, 2279–2292.
 
9.
ZHU L., JIANG Z., SHI J., JIN C., 2015, An Overview of Turn-Milling Technology, Int. J. Adv. Manuf. Technol., 81, 493–505.
 
10.
CRICHIGNO J.M., 2012, Filho, Prediction of Cutting Forces In Mill Turning Through Process Simulation Using a Five-Axis Machining Center, Int. J. Adv. Manuf. Technol., 58, 71–80.
 
11.
COMAK A., ALTINTAS Y., 2017, Mechanics of Turn-Milling Operations, Int. J. Mach. Tools Manuf., 121, 2–9.
 
12.
http://www.malinc.com, MACHpro–The VirtualMachiningSystemin, (2011).
 
13.
OTALORA-ORTEGA H., OSORO P.A., ARRIOLA P.J.A., 2019, Analytical modeling of the uncut chip geometry to predict cutting forces in orthogonal centric turn-milling operations, Int. J. Mach. Tools Manuf., 144, 103428.
 
14.
BERENJI K.R., KARA M.E., BUDAK E., 2018, Investigating High Productivity Conditions for Turn-Milling in Comparison to Conventional Turning, Procedia CIRP, 77, 259–262.
 
15.
KARAGUZEU l., OLGUN U., UYSAL E., BUDAK E., BAKKAL M., 2015, Increasing Tool Life in Machining of Difficult-to-Cut Materials Using Nonconventional Turning Processes, Int. J. Adv. Manuf. Technol., 77, 1993–2004, https://doi.org/10.1007/s00170....
 
16.
KARAGUZEL U., UYSAL E., BUDAK E., BAKKAL M., 2016, Effects of Tool Axis Offset in Turn-Milling Process, J. Mater. Process. Technol., 231, 239–247.
 
17.
BERENJI K.R., KARAGÜZEL U., ÖZLÜ E., BUDAK E., 2019, Effects of Turn-Milling Conditions on Chip Formation and Surface Finish, CIRP Annals, 68/1, 113–116.
 
eISSN:2391-8071
ISSN:1895-7595
Journals System - logo
Scroll to top