Tool Wear Characteristics in Machining of Hypereutectic Al-Si Alloys by Cemented Carbide Tool
1
National Institute of Technology, Kagoshima College, Depart. of Electronic Control Engineering, Kagoshima, Japan
2
Kagoshima University, Graduate School of Science and Engineering, Kagoshima, Japan
Submission date: 2019-11-14
Acceptance date: 2019-12-18
Online publication date: 2020-06-24
Publication date: 2020-06-24
Journal of Machine Engineering 2020;20(2):94-103
KEYWORDS
TOPICS
ABSTRACT
During of hypereutectic Al-Si alloys, tool wear increases owing to the presence of silicon particles. Therefore, polycrystalline diamond tools are typically used, but they are very expensive. The purpose of this study is to examine the tool wear characteristics during the end milling of hypereutectic Al-Si alloy (A390–T6) by using comparatively inexpensive diamond-like carbon coated cemented carbide tools. Al-Si alloy was end-milled by changing the cutting speed. Our results revealed that the width of flank wear land increased monotonously with increasing of the cutting force regardless of the cutting speed. In addition, the experimental equation of the width of flank wear land was derived as a function of cutting speed and time, and it was clarified that width of flank wear land could be approximated.
REFERENCES (18)
1.
JAVIDANI M., LAROUCHE D., 2014, Application of cast Al–Si alloys in internal combustion engine components, Int. Mater. Rev., 59/3, 132–158.
2.
VIJAYAN V., PRABHU K., 2014, Review of microstructure evolution in hypereutectic Al–Si alloys and its effect on wear properties, Trans. Indian Inst. Met., 67/1, 1–18.
3.
HOSOKAWA A., HIROSE N., UEDA T., FURUMOTO T., 2014, High-quality machining of CFRP with high helix end mill, CIRP Annals - Manufacturing Technology, 63, 89–92.
4.
UCUN I., ASLANTAS K., BEDIR F., The performance Of DLC-coated and uncoated ultra-fine carbide tools in micromilling of Inconel 718, 2015, Precision Engineering, 41, 135–144.
5.
PATIL P., POLISHETTY A., GOLDBERG M., LITTLEFAIR G., NOMANI J., 2014, Slot machining of TI6AL4V with trochoidal milling technique, Journal of Machine Engineering, 14/4, 42–54.
6.
GRZESIK W., NIESLONY P., HABRAT W., LASKOWSKI P., 2015, Influence of cutting conditions on temperature distribution in face milling of Inconel 718 nickel-chromium alloy, Journal of Machine Engineering, 15/2, 5–16.
7.
ARUMUGAM U.P., MALSHE P.A., BATZE S., 2006, Dry machining of aluminum–silicon alloy using polished CVD diamond-coated cutting tools inserts, Surface & Coatings Technology, 200/11, 3399–3403.
8.
LIU J., CHOU Y.K., 2007, On temperatures and tool wear in machining hypereutectic Al–Si alloys with vortex-tube cooling, International Journal of Machine Tools & Manufacture, 47, 3/4, 635–645.
9.
LIANG Q., VOHRA K.Y., THOMPSON R., 2008, High speed continuous and interrupted dry turning of A390 Aluminum/Silicon Alloy using nanostructured diamond coated WC–6 wt.% cobalt tool inserts by MPCVD, Diamond & Related Materials, 17/12, 2041–2047.
10.
BARTOSZUK M., GRZESIK W., 2015, Investigation of initial wear period of differently coated carbide cutting tools, Journal of Machine Engineering, 15/4, 37–45.
11.
BOUZAKIS K.D., MICHAILIDIS N., SKORDARIS G., BOUZAKIS E., BIERMANN D., M'SAOUBI R., 2012, Cutting with coated tools: Coating technologies, characterization methods and performance optimization, CIRP Annals - Manufacturing Technology, 61, 703–723.
12.
BHOWMICK S., BANERJI A., ALPAS T.A., 2015, Tribological behaviour of Al–6.5%, –12%, –18.5% Si alloys during machining using CVD diamond and DLC coated tools, Surface & Coatings Technology, 284, 353–364.
13.
BHOWMICK S., LUKITSCH T. A., ALPAS T.A., 2010, Tapping of Al–Si alloys with diamond-like carbon coated tools and minimum quantity lubrication, Journal of Materials Processing Technology, 210, 2142–2153.
14.
FOLEA M., ROMAN A., LUPULESCU N., 2010, An overview of DLC coatings on cutting tools performance, Academic Journal of Manufacturing Engineering, 8/3, 30–36.
15.
SANTOS R.G., COSTA D.D., AMORIM L.F., TORRES D.R., 2007, Characterization of DLC thin film and evaluation of machining forces using coated inserts in turning of Al–Si alloys, Surface & Coatings Technology, 202, 1029–1033.
16.
OTHMAN K., GHANI A.J., RUSLAN S.M., KASSIM S.M., 2018, Surface roughness of hypereutectic Al-Si A390 in high speed milling, Journal Tribology, 16, 42–50.
17.
KANG S.I., KIM S.J., KIM H.J., KANG C.M., SEO W.Y., 2007, A mechanistic model of cutting force in the micro end milling, J. Mater. Process. Tech., 187–188, 250–255.
18.
KOBARU Y., KONDO E., IWAMOTO R., 2017, Precision cutting of single crystal silicon using CBN tool with large top corner radius, International Journal of Nanomanufacturing, 13/2, 170–184.
CITATIONS (2):
1.
Cutting force model and damage formation mechanism in milling of 70wt% Si/Al composite
Guolong ZHAO, Lianjia XIN, Liang LI, Yang ZHANG, Ning HE, Hans Nørgaard HANSEN
Chinese Journal of Aeronautics
Guolong ZHAO, Lianjia XIN, Liang LI, Yang ZHANG, Ning HE, Hans Nørgaard HANSEN
Chinese Journal of Aeronautics
2.
Modification of Primary Silicon in Hypereutectic Al-Si Alloys by Chemical Modifiers: A Comprehensive Review
Zhang Longbo, Mao Feng, Liu Songhao, Wang Xingfu, Tian Chong, Chen Chong, Huang Zhaohua, Fu Wenshi, Ding Yajing, Yu Hua, Wei Shizhong
Journal of Alloys and Compounds
Zhang Longbo, Mao Feng, Liu Songhao, Wang Xingfu, Tian Chong, Chen Chong, Huang Zhaohua, Fu Wenshi, Ding Yajing, Yu Hua, Wei Shizhong
Journal of Alloys and Compounds
Share
RELATED ARTICLE
| eISSN: | 2391-8071 |
| ISSN: | 1895-7595 |
We process personal data collected when visiting the website. The function of obtaining information about users and their behavior is carried out by voluntarily entered information in forms and saving cookies in end devices. Data, including cookies, are used to provide services, improve the user experience and to analyze the traffic in accordance with the Privacy policy. Data are also collected and processed by Google Analytics tool (more).
You can change cookies settings in your browser. Restricted use of cookies in the browser configuration may affect some functionalities of the website.
You can change cookies settings in your browser. Restricted use of cookies in the browser configuration may affect some functionalities of the website.
